Access the most recent editions of Nonwovens Industry magazing featuring timely analysis and industry-leading reporting.
Read our interactive digital magazine, complete with enhanced multimedia and user-friendly navigation.
For more than 60 years, Nonwovens Industry has been your trusted source for global coverage of the household and personal products industry.
Subscribe to receive the latest news and insights from Nonwovens Industry magazine in print or digital formats.
Promote your brand to decision-makers across the global nonwovens supply chain through targeted advertising opportunities.
View our standards for content submissions, including formatting and editorial best practices.
Learn how we protect and manage your personal data.
Review the terms governing your access to and use of the Nonwovens Industry website.
Updates on company earnings, mergers, and acquisitions.
Announcements and innovations from material and equipment suppliers.
Product launches and technology rollouts in nonwovens.
General industry news covering manufacturing, sustainability, and market trends.
Executive moves, promotions, and leadership changes.
Spotlight features on emerging or noteworthy companies.
Key patent filings and innovations in the nonwovens space.
Expert perspectives on major trends and market shifts.
Dive into in-depth reports on global industry drivers, application areas, and breakthrough technologies.
Recurring editorial columns covering regulatory updates, sustainability, and commercial strategy.
Access original articles and interviews offering unique insights into business strategy, innovation, and market direction.
Industry leaders and analysts share their views on evolving challenges and opportunities in nonwovens.
Visual roundups from events, product showcases, and industry highlights.
Insight into thermal bonding via heated air for loft and softness.
Coverage on short-fiber web formation technologies.
Deep dives into continuous filament technologies and layered structures.
Mechanically bonded web technologies for durable fabrics.
Hydroentanglement processes for high-performance nonwovens.
Paper-like nonwovens formed through slurry and fiber suspension systems.
Profiles and rankings of the world’s leading nonwovens producers and brands.
Search materials, machinery, and services across the supply chain.
Discover nonwoven-based hygiene product brands.
Explore companies behind major hygiene product lines.
Submit your company for inclusion in our directories.
Learn more about leading nonwovens companies and their capabilities.
Find definitions of key industry terms and technologies.
In-depth interviews, product demos, and event highlights.
Short-form video interviews offering quick updates and takeaways.
Comprehensive publications on specialized topics in nonwovens.
Company-driven insights, case studies, and thought leadership presented in collaboration with Nonwovens Industry.
Stay up to date with official announcements from companies in the sector.
Listings of top global industry gatherings.
On-site reporting from major exhibitions.
Virtual sessions covering key technologies, market updates, and expert discussions.
What are you searching for?
Top stories of the year center on market growth, sustainability and investment
December 3, 2021
By: Karen McIntyre
Editor
The use of nonwovens materials continues to be stronger than ever as the world recovers from the global Coronavirus pandemic. The use of face masks continues to be strong, and demand for other nonwoven products like disinfectant wipes and medical-related products is also growing. Manufacturers and converters of nonwovens have responded with continued investment across the globe that encompasses virtually all types of nonwovens. At the same time, companies, particularly in the disposables category, have to be more mindful than ever before of the impact their products have on the Earth. This has led to new product formats, recycling programs, composting efforts and packaging technologies. Surging Demand Between 2020 and 2021, the nonwovens industry saw an unprecedented surge in demand which was met with a never-before-seen rate of investment in new lines. While this investment spanned virtually all nonwovens types, none was as strong as meltblown nonwovens. According to a report from Smithers, the global market for meltblown nonwovens has been fundamentally reshaped by the experience of Covid-19. Demand for vital products like face masks and medical PPE saw meltblown sale rises from $809 million in 2019 to $1.68 billion in 2020 and growth has continued into 2021. In the first days of the pandemic, professional and medical-grade PPE – especially N95 medical face respirators – became a vital commodity. Smithers’ data show how demand increased nearly 10-fold from 14,400 tons in 2019 to 121,800 tons in 2020, while other medical meltblown applications rose five-fold. This led to meltblown production sites running at near or overcapacity; and other production facilities, like SMS, being switched over to meltblown manufacture. A host of new lines have been commissioned worldwide to raise capacity and ensure domestic availability. The reduction of the Covid threat through the first half is leading to a slight fall in the market for 2021 after this unprecedented peak but residual fears over Covid and the need to establish strategic stockpiles against similar outbreaks in the future mean that demand will remain well above pre-pandemic levels through 2026. A total of 302,700 tons, or 5.07 billion square meters, with a sales value of $1.17 billion will be sold in that year. Meltblown manufacturers are also hoping to receive a boost from U.S. President Joseph Biden’s massive infrastructure bill, signed last month, which includes a provision that is already prompting more investments in U.S. production of personal protective equipment. This act, experts say, is critical to keeping the nation’s hospitals functioning in times of crisis by requiring federal agencies to buy U.S.-made PPE. “We have done our part by establishing a reliable, domestic source for this vitally important PPE material,” says US Meltblown founder and CEO Robert Sires. “We are asking others to do their part by purchasing PPE products from companies here in the U.S., thereby supporting the economy and better protecting American citizens.” US Meltblown installed a new meltblown production line, which was fully operational six months after Covid-19 and able to make materials that qualified for ASTM F2100 Level 1, 2, 3 and NIOSH 42 CFR 84 Subpart K (N95). In anticipation of the Make PPE In America Act, the company recently doubled production capacity and plans to quadruple capabilities within the 90-day period after the signing of the Infrastructure Bill. Sires adds that U.S. mask producers recently have been forced to lay off workers because of competition from China. The made in America bill by the White House will require federal agencies to buy American-made masks and other PPE, which will help to protect the investments these companies have made to locate new production in the U.S. It will also ensure a steady, ongoing supply of quality PPE from domestic producers throughout the country. Modernization of Spunbond The rapid rate of spunbond investment globally is responding not just to increasing demand for hygiene items but also to technology advancements in the machinery sector. The majority of new lines being announced are based on Reifenhäuser’s latest spunmelt technology, Reicofil 5, which was introduced in 2017. These lines offer extremely efficient high speeds as well as the ability to customize raw material usage to meet a variety of consumer demands. Most recently, Brazil’s Fitesa announced it would add a Reicofil 5 line at an undisclosed European location with start-up planned in the second quarter of 2023. The new machine will be equipped to produce full high loft and standard spunmelt products, using a variety of sustainable raw materials including bioPE and PLA. “This line will be a state-of-the art machine capable of serving the growing demand for sustainable spunmelt products,” says Michael Baumgartner, Fitesa’s senior vice president for Europe and China. “Once the machine is online, we will ramp up production from our pilot lines which significantly increases our ability to supply the market with softer products and increased circular and green content produced locally in Europe.” Fitesa is no stranger to R5 technology. The company is currently adding a line at its U.S. headquarters in Simpsonville, SC, which is scheduled for startup late next year. Other companies who have opted for R5 technology include Avgol in Russia, Gulsan in Turkey and Egypt, PFNonwovens in South Africa, Pennsylvania and the Czech Republic, Union Industries in Italy and Berry Global, which has two R5 lines in Nanhai, China. “We are committed to further partnering with our customers to pursue growth opportunities around the world. The added capacity achieved through this asset is a next step in advancing our market leading position in healthcare material solutions,” says Curt Begle, president of Berry’s Health, Hygiene, and Specialties Division. “This investment comes on the heels of the successful commercialization of the first of its kind R5 asset in Berry’s Nanhai, China, facility, serving the high-loft soft material needs of the premium hygiene markets throughout the Asia region.” Growth Continues for Nonwovens In September, EDANA and INDA jointly published a new report forecasting strong market demand for nonwoven materials through the next five years. The report is titled Global Nonwoven Markets Report, A Comprehensive Survey and Outlook, 2020–2025. This report provides in-depth information and analysis of the global nonwoven macro drivers, supply and demand, and regional trade. Among the highlights of the report:
Enter the destination URL
Or link to existing content
Enter your account email.
A verification code was sent to your email, Enter the 6-digit code sent to your mail.
Didn't get the code? Check your spam folder or resend code
Set a new password for signing in and accessing your data.
Your Password has been Updated !